Shewart and W. Walter Edwards Deming focused only on manufacturing activities when they were refining the concept of bringing the process in statistical control the 1930. What later became known as Total Quality Management (TQM) apply exclusively to manufacturing to service some companies began to implement quality management business. For decades, the "waste" refers almost exclusively to material inputs. As service organizations began to attend the increasing quality, decreasing costs and reducing waste in the 1980's to improve profitability, all types of organizations over time began to try to reduce waste of all sorts of resources - physical, human and time.
The time that a fast food business spends in taking orders, filling orders and serving customers can be crucial to the business' success. That same business also needs to ensure that it is making the most efficient use of the resources available to it. These are two highly dissimilar areas when management strives to improve its overall results while also attending to the needs of its customers.
Six sigma is not TQM, but it can be an essential tool in eliminating waste for any kind of business. Whether an organization's product is an auto fender, a hamburger, a visit with a physician or a shiny clean floor, six sigma is a highly appropriate means of reducing waste of any type of resource. Six sigma provides the organization with the ability to compare largely dissimilar processes for the purpose of identifying statistical variability that affects total quality, using the metric of defects per million opportunities (DPMO). DPMO requires three pieces of data: unit, defect and opportunity, each of which is purely quantitative.
Benchmarking and gap analysis measure conditions as they exist at the time of measurement, which can be valuable in specific types of analyses. Six sigma, however, has the ability to monitor changes over time. It contains within it the DMAIC cycle, which refers to define, measure, analyze, improve, and control. The DMAIC cycle is a more detailed approach to Deming's (1986) PDCA (plan-do-check-act) cycle that provides the basis for continuous improvement. Reducing DPMO also reduces rework, replacement and labor, each of which is a waste of resources available to the organization.
It is the responsibility of management to define the steps that are most important to your business. Some important points to a fast food restaurant mentioned above. A lawn care business requires very different points of measurement. A manufacturer will have more. All businesses can reduce waste - and therefore more profitable revenue streams - by implementing Six Sigma in a manner appropriate to the individual company.
One of the best things that you are able to do for your business is incorporate the
six sigma process. You are able to locate information on
lean six sigma along with the various levels by logging onto 6sigmaonline.net.
Loading...